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Automotive wiring harness: the "hidden champion" of electric vehicles, who is the main for

11/08/2025

Recently, the IPO of domestic brand leader Tianhai Electronics on the Shenzhen Stock Exchange was accepted. 83% of its revenue comes from the automotive wiring harness business, and its wire harness revenue exceeded 10.1 billion yuan in 2024, confirming the strong growth of the industry. Under the trend of high voltage and intelligence in new energy vehicles, traditional low-voltage wiring harnesses can no longer meet the demand. High voltage wiring harnesses with a withstand voltage of over 1500V and high-speed wiring harnesses supporting 10Gbps data transmission have become the new favorites, driving the industry market size to leap towards 150 billion yuan. Xiaoxing will now take you to understand the situation of the automotive wiring harness industry.

The main characteristics of the automotive wiring harness industry

The main characteristics of the automotive wiring harness industry include: high-voltage wiring harnesses have become the core driving force for market growth, and thanks to the rapid development of the new energy vehicle market, their demand is significantly higher than that of traditional fuel vehicles, driving technological upgrades. The industry is highly concentrated and has high technological barriers. The global market CR3 reaches 71%, and the leading position of top enterprises is stable, forming a high entry threshold. The supplier qualification barrier is high, and automobile manufacturers have strict and long screening criteria for wire harness suppliers, which constitutes an important moat. In addition, automotive wiring harness products have customized requirements, and different vehicle manufacturers and models need to match different design schemes and quality standards.

(Image source: Row by Row Database)

Classification of the automotive wiring harness industry

Automotive wiring harnesses can be divided into power lines and signal lines according to their functions. The former is used to transmit current, while the latter is used to transmit electrical signals; According to their purposes, they are divided into front cabin wiring harness, engine wiring harness, instrument wiring harness, indoor wiring harness, etc. Due to the higher degree of electrification, new energy vehicles require more complex wiring harnesses, and their single vehicle value far exceeds that of traditional fuel vehicles.

(Image source: Row by Row Database)

(Image source: Row by Row Database)

Automotive wiring harnesses are the blood vessels and nerves of automotive electronic systems

As the "blood vessels" and "nerves" of automotive electronic systems, automotive wiring harnesses have ushered in a golden period of growth on both the supply and demand sides under the trend of electric intelligence. On the demand side, the consumer market's demand for advanced features such as active safety systems and comfortable driving functions has driven the widespread application of electronic components, and the implementation of these functions relies on the transmission of signals, data, and electrical energy through wiring harnesses. On the supply side, the trend of "new four modernizations" (electrification, networking, intelligence, and sharing) has driven the increase of automotive electronic and electrical functions and architecture iteration, providing broad development space for the wire harness industry.

(Image source: Row by Row Database)

The current size and growth trend of the global automotive wiring harness market

In terms of market size, the global automotive wiring harness market is expected to reach approximately $60 billion in 2023 and is projected to increase to $100.898 billion by 2030, with a compound annual growth rate (CAGR) of 7.97%. Although the growth rate has fluctuated in different years, it has remained stable overall. For example, the growth rate reached its peak of 8% in 2021, fell back to 4% in 2022, and then gradually rebounded. It is expected to remain around 4% in 2025.

(Image source: Row by Row Database)

Data source: Xingxingcha | Industry Research Database www.hanghangcha.com

Key links and major participants in the upstream and downstream of the automotive wiring harness industry chain

The automotive wiring harness industry chain covers upstream raw material supply, midstream wiring harness manufacturing, and downstream automotive industry applications. The upstream mainly includes suppliers of basic raw materials such as copper, rubber, and plastic materials. The main participants include overseas enterprises such as Treca and Aike Group, as well as domestic enterprises such as Robenyi and Beijing Volkswagen. The midstream involves the manufacturing of wire harnesses, which are divided into two major fields: high-voltage wire harnesses and low-voltage wire harnesses. Internationally renowned enterprises include LEONI, APTIV, YAZAKI, etc., while domestic enterprises include KSHG, Tianhai Electronics, etc. Downstream customers include traditional car companies (such as GAC Group and SAIC Group) and new energy vehicle companies (such as NIO, Tesla, BYD), who are the end users of wiring harness products.

(Image source: Row by Row Database)

The competitive landscape of the automotive wiring harness industry

In terms of competitive landscape, the automotive wiring harness market in 2025 shows a clear trend of concentration, with leading companies occupying a dominant position. Yazaki ranks first with a market share of 30%, Sumitomo Electric and Anbofu occupy 24% and 17% respectively, and CR3 reaches as high as 71%. Other companies such as Lenny, Sama, and Lier also have a place, but their market share is relatively small. At the same time, the proportion of the "other" category cannot be ignored, indicating that there is still a certain degree of diversification in the market.

(Image source: Row by Row Database)

The business model of the automotive wiring harness industry

In terms of business model, the industry is shifting from traditional mass production to flexible and customized production. To meet the customized needs of different vehicle models, enterprises adopt modular design and manufacturing, provide solutions with higher integration, and strengthen collaborative development capabilities with OEMs to shorten the introduction cycle of new products and improve efficiency.

There are significant differences in the average single vehicle value of automotive wiring harnesses among different types of vehicles. Specifically, the average single vehicle value of automotive wiring harnesses for low-end traditional passenger cars is about 2500 yuan, while for mid-range traditional passenger cars it increases to about 3500 yuan, and for high-end traditional passenger cars it further increases to about 4500 yuan. The average single vehicle value of automotive wiring harnesses for new energy vehicles is the highest, reaching about 5000 yuan. This indicates that with the improvement of vehicle grades and technological innovations, especially the development of new energy vehicles, the demand and value of automotive wiring harnesses are gradually increasing, reflecting the market's emphasis on high-quality and high-performance automotive components and the trend of demand growth.

(Image source: Row by Row Database)

The direction of technological innovation in the automotive wiring harness industry

In terms of technological innovation, high-voltage wiring harnesses have become the main driving force for industry development, especially in the field of new energy vehicles. To meet the demand for high-voltage energy transmission, wire harnesses need to have better insulation performance, heat resistance, and mechanical strength. At the same time, lightweight research has received attention, as new composite materials or optimized structural designs can reduce weight while ensuring safety. In addition, with the acceleration of digital transformation, big data analysis and IoT technology are widely used for predictive maintenance and remote monitoring, helping enterprises improve production efficiency and service levels.

In short, the automotive wiring harness industry is in a stage of rapid development and technological innovation. Faced with fierce market competition, only enterprises that continue to innovate and improve their service systems can maintain a leading position.